[Thailand / zero defective products] Innovative system ‘LINE QC SPECIALIST’ that does not produce NG (defective) parts in the line process is now fully operational in Thailand! (Part 1)

"With automatic inspection of all products in the production line process, not even one in one million (zero PPM) defective products is produced!” A revolutionary system developed by our company, that is LINE QC SPECIALIST This system was launched in Thailand in July 2020 and has been receiving a lot of responses and inquiries ever since.

Among them, there were many who expressed that "I can't understand the content," or "I can't get an image unless I try it." I, Yada, will explain the functions and roles of LINE QC SPECIALIST in the Part 1 and Part 2 of this article.

The Role of LINE QC SPECIALIST

The LINE QC SPECIALIST is a "new system that is likely to have existed but not been realized yet" , so the imaging may have some difficulty.

First of all, the concept of "creating quality within the process" is the major premise of zero defective products. If we thoroughly perform in-process inspectionandautomatic pre-shipment sortingwhich Nano Seimitsu is good at, we can improve the accuracy of findingNG (defective product), but the defective product itself does not go away. In order to reduce NG (defective product) fundamentally, it is necessary to take measures against the source of defective products in the process.

The countermeasure is LINE QC SPECIALIST, a comprehensive monitoring and management system that prevents defective products from being produced in the process.

System of LINE QC SPECIALIST

The LINE QC SPECIALIST is a system in which software monitors and manages work procedures and equipment (machines)/measuring instruments so that products are always manufactured within the specification range (within mass production standards) and safely according to in-house manufacturing rules.

It is like having an excellent QC person to monitor the line which may have a capability problem. But in reality, the person in charge is busy with day-to-day work, so it is not possible for people to actually reside and monitor the line. In addition, hiring an excellent QC staff is also reluctant when considering personnel expenses = costs.

On the other hand, LINE QC SPECIALIST allows the software to manage production according to internal rules. The benefit of being able to be permanently released from the stress of defective products by implementing this software should be great for managers and persons in charge

【Functions and Benefits of LINE QC SPECIALIST】

① Monitoring of work in the line process with dedicated software.
② When an action that is out of the rule or an abnormality in the line is detected, a warning sound is emitted and the machine is stopped.
③ The secondary effect of digitalization enables automatic report creation and a paperless style.
④ Reducing the burden on workers at sites
⑤ Easy access to the data that the management requires.
⑥ The effect of Unifying the work levels at sites.
⑦ Standardize line operations that tend to belong to individuals, and become a factory that is resistant in relocating human resources.