What is "100% inspection" that makes 0 (zero) PPM possible?


Date:

March 17, 21

"100% inspection" has become the standard for quality control in Thailand!


0 (zero) PPMThat is, do not put out even one NG product for every one million.
Actually, this is extremely difficult.

We also operate a polishing shaft factory (FORTUNE CROSS),
While producing tens of millions of bottles every month, every day the site is struggling to reduce defects.
That's right, just like your factory, you're desperate every day.


A product that is praised for its Japanese performance is that each of the precision parts that make up it is of high quality.
Even one non-conforming part (NG product) must not be mixed in the parts delivered to the customer.


At Nano Precision, we have been paying attention to the superiority of "100% inspection" for about 7 years.
We have pursued "0 (zero) PPM" that does not produce 1 in 1 million NG products.

As is often asked by everyone, the high-speed sorters we handle are made in China and Taiwan.
Why isn't it made in Japan? Isn't made in Japan better than made in Taiwan or China?
I thought so at first, but there is a good reason for this.



In Japan, the idea of "quality control is completed within the process" has long been used.
It was natural not to let defects flow in the post-process.

The strength of the Japanese manufacturing industry is said to be "rubbing" or "building".
100% inspection before shipping is nonsense! There is also an atmosphere that seems to skip manufacturing
The soil on which the 100% inspection machine grew was small.

On the other hand, there was no domestic demand at that time, and the parts we made were exported to Europe and North America.
It was Taiwan and China. Mixing NG parts is an important factor that causes great damage to the company.
Thinking about where the NG outflow can be reliably stopped in a series of processes
After all, the conclusion is that the only way to find one is "100% inspection before shipping".
I think that this difference in business environment and ideas has fostered inspection accuracy, technology, and competitiveness in Taiwan and China.

I think that there are still many companies that use a lot of manpower to sort.
However, it is not easy to manually inspect 1 to 2 million pieces.

"I would have missed 5-6 pieces a day, definitely fired in a week."

The accuracy of the test varies, and it may be overlooked depending on your physical condition.
On the other hand, if the demands of customers are rising and defects are likely to occur once
It will be controlled more and more tightly.

After all, no matter how advanced the manufacturing technology is, it is very difficult to guarantee quality in this quantity unit.
It is even more difficult to stop a sudden NG.

At our company"Dimension inspection", "Tissue (hardness) abnormality", "Appearance inspection"Such
We propose various inspection machines and automatic machines to meet various requests.

Because I run a shaft factory myself and understand the hardships of mass-produced manufacturers
This know-how can be reflected in the sorting business
We believe that this is our greatest strength.

 

If you have any questions or are interested, please do not hesitate to contact us.
Let's have a wonderful day today ♪
For inquiries, please contact here ↓
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company name: Nano Seimitsu Co., Ltd/Fortune Cross (Thailand) Co., Ltd


Street address:162 Moo 17 Bangplee Industrial Estate Sio3, Debaratana Rd.,
Bangsaothong, Samutprakarn 10570 Thailand

YADA Mobile: +66 (0)61-572-1700(Japanese direct)
Email: yada@fortune-cross.com

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